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Issues with Magnsium Oxide Cement
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Artist and Designer Michael Collins is a freeform visionary who inhabits the creative space between materials science, ecodesign and sustainable landscaping. He has taught many courses in permaculture and green building and has built his own laboratory for sustainable idea creation in Mexico. He seeks inspiration from nature and indigenous cultures to shatter the envelope of the possible, creating delightful and mind-expanding works of functional art. Over the past 25 years his designs have found homes in a variety of settings, ranging from organic vineyards and hotel landscapes to premier residences throughout the west coast and Mexico. His present work is with using materials that go beyond concrete-geopolymers, natures way of binding rocks, and most important to him is putting the art back into living.....www.biotectures.com BiotectATsonicnet

Comment: ( Mike Collins  Biotectures ) Thin shell fabric structure with ceramicrete-paper insulation and the final another layer of the marble like ceramicrete  think very long term-very organic shapes....  beyond latex cement.... the ceramic edge - wont burn or expand and contract... I can see a dome with ceramic fabric tech cured in 30 minutes and finishing touches in two more hours and sealed and ready for living....a pneumatic form is needed that can be used 30-40 times ...

My building system has a footprint not involving the horrors of getting cut by metal lath ... we use burlap and fishing net fine half inch the sardine type and use pipe or rebar... the small amount of metal this keeps costs way down... now I am achieving square foot costs of pneumatic buildings that take hours to erect and require half the cost and half the human time  that earthbag dome with the ferrocement roof could have come off with probably half as much time in cost. ... My thinking is that if the system is flexible, quick, strong, material efficient and can be built in the event of a disaster and people in the third world can afford it then it makes sense.  Now I am focusing on cisterns in the 225 dollar range to store 6500 gallons.... Domes can reach massive sizes with composite technology where pretension is assessed before applying materials... Tension and Compression are equal and the structure has the compression inside each of the plywood effect squares or diamonds of the fishing net and the fabric.. remember nylon cement.com and old Billy Birdsail.... I would say they want the paper doesn't mold because it is completely encased in a material that is 100 percent sealed in 10 micron size and doesn't even allow water or vapor to pass by more interestingly the paper  is bathed  in a ceramic it was as if you fired the paper into ceramic but didn't burn it out.. it creates and exothermic rxn.  at 150 degrees bonding it all together and unlike paper bonded with cement the binder is not hydrophobic rather it likes the binder and flows it throughout unlike papercrete...  thickness I am still working out the r-values but a sensible number is 4 inches thick ..shell plus insulation and final interior coat to run on the thick side at 4.5 inches... So you have the tirolessa type spraying ability and can pull some kind of pulp to mix quickly in a five gallon bucket...simple something folks can do at home...  the paperceramic looks more amenable to hand application also.. something worthy of working... If you can find large advertising balloons we can work and also some half inch fishing net with knot only.... type weave  more later....  

I have a new technique that involves creating the shell first with the fabrics and the ceramicrete and  cure and do an  insulative layer on top and proceed to a secondary roof fabric layer to protect the insulation and to finalize the shear factors.... Honestly the technology developed by my friend Abelardo Escabar Medina the curvilinear architect and inventor of the twin wall hollow wall house that is ideal for the tropics.. developed in Ecuador .... My method is to create a double dome with the pneumatic tech by creating two shells one foot separated from the other and vent two ways the shell and ventilate the dome through the two..... in this way he had a cool and beautiful house that included double walls and the heat of the tropics never penetrated the house... Remember this material was invented by the Egyptians along with many other formulas that we have not yet worked with   remember the geopolymer is very different from cement and it looks like at one time it was worldwide and was lost... the recently discovered Jade Cats along the Nile tell of the true durability that can be found using these technologies... as far as the formula it can be probably made as long as you can get  Magnesium Oxide and potassium phosphate.... chicken shit can substitute for the potassium phosphate....Lets note that this product sucks in Co2 and makes it a traded carbon credit of 35 dollars per ton .... lets note an interesting factoid that when eps foam was mixed with ceramicrete and a torch was applied the result was no burning after one hour....

...the cisterns are fishing net screwed into a whole and topped with a blow up balloon dome.... usually about 350 for a 6500 for the in ground..  above ground expensive to build .. look for the correct ground .... seal with lime water lightly first before putting on the fishing net  I use quite large for cisterns can use 2 inch but half inch easy to use for 3000 gallon units... ceramic paper spray with tirolessa sprayer....that is the beauty of ceramicrete as it is non toxic I hate cement this stuff is great but must work small and fast..... domes spray the material on...a paint brush is all we need to get the roof built... look for Burlap and half inch fishing net in country and of course the ceramicrete ....

...please note this is latex fibercement burlap roof and it cost 90 dollars to build this chicken house and it is very durable... and hurricane proof....

ceramic roof is a solid ..... could be a perfect egg......remember try to smash.... an egg from the two ends.... wow strong........ that of course is our strength to weight ratio goal .... lets come at least in a par with nature ....in resource efficiency .... the time is now.... save those forests...build our esthetic around other edges... the perfection in the form....


Here is a fireplace surround....very rustic


Ceramicrete doors have been very successful and are now very light and strong
....fabric doors look like the answer for the wood free future...

To make a small building, take conmesh and wrap it into a cylinder; cut a door and leave at least one grid at top on top of door (otherwise tie back for continuous cylinder) and tension the burlap on the points of the conmesh not too tight. Paint the wall up to close to the top of the wall with the ceramicrete and stop. Next push up the cone roof with a plastic nursery can the burlap and sew it into one continuous square. You don't need to cut it on the perimeters yet. Push up with a central pole in middle the witches cone; dump the mix onto the top of the tip of the cone and go around slowly, equalizing the forces until you reach the roof edge. Note you already tied off the cone ahead to the wall perimeter with tie wire and tensioned the extra out with cheap rope later to be cut. Paint from wall edge to as high as ladder worker can reach and final the pole dump method until the two meet. Now paint the tensioned outside the wall area and begin to roll back in between the ropes and achieve tension in between to access a tough roof structure. Adjust the tension units until roof looks good.

Now go inside and paint the walls and then work up into cone painting or throwing the material. The waste is ok for solidifying the floor.

This can be hurricane proof if they put in another sack of cement to drop it into a ditch to secure the conmesh wall, that is dig a ditch for the cylinder and cement and fill it after you finish the walls dumping the concrete inside and out. Keep the eaves not to big and create the curled burlap into gutters so there is roof water catchment. This is a great building and cheaper than a tent and way stronger. One roll of conmesh results in quite a few of these buildings, and that usually runs about $120-$150 per roll. I put this up on a UN sponsored site and they were put off by the shape but didn't understand the elegance and simplicity of being able to finish in one day if the heat is on. Cooking against the wall not a worry. Buy some paint brushes and make the people wash frequently or lose them to hardening.

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I specifically disclaim any warranty, either expressed or implied, concerning the information on these pages. Neither I nor any of the advisor/consultants associated with this site will have liability for loss, damage, or injury, resulting from the use of any information found on this, or any other page at this site. Kelly Hart, Hartworks, Inc.

 

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